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Our Process

A proven, step-by-step approach to offshore tooling that eliminates risk and ensures quality at every stage.

1

Initial Review & CAD Analysis

Timeline: 1–3 business days

What You Provide:
  • 3D CAD files (STEP, IGES, SolidWorks, etc.)
  • Part specifications and requirements
  • Expected annual volume
  • Material preferences
  • Quality and tolerance requirements
What We Deliver:
  • Initial feasibility assessment
  • Preliminary cost estimate
  • Lead time projection
  • Material recommendations
  • Identification of potential manufacturing challenges
2

DFM Analysis & Tool Design

Timeline: 1-2 weeks

What You Provide:
  • Approval to proceed with detailed design
  • Feedback on preliminary recommendations
  • Any additional technical requirements
  • Tooling budget and timeline constraints
What We Deliver:
  • Comprehensive DFM report with recommendations
  • Detailed tool design drawings
  • Gate location and cooling analysis
  • Moldflow simulation recommendations
  • Final quote and project timeline
  • Tool design approval package
3

Tool Build & Oversight

Timeline: 6-12 weeks (depends on complexity)

What You Provide:
  • Tool design approval
  • Purchase order / deposit
  • Any special inspection requirements
What We Deliver:
  • Weekly progress updates with photos
  • Quality control inspections at key milestones
  • On-site verification visits
  • Real-time issue resolution
  • Engineering change order management
  • Dimensional inspection reports
4

Sampling & Qualification

Timeline: 2-4 weeks

What You Provide:
  • Part approval criteria
  • Inspection requirements (if any)
  • Material specification confirmation
  • Sample approval sign-off
What We Deliver:
  • TO (First Shot): Initial parts for fit and form review
  • T1 (Engineering Sample): Dimensional verification and testing
  • T2 (Production Sample): Full qualification run
  • Dimensional inspection reports
  • Material certification documents
  • Parts shipped to you for approval
  • Tool modifications if needed
5

Tool Transfer to USA

Timeline: 2-4 weeks for shipping + setup

What You Provide:
  • Final payment
  • Delivery address
  • Any specific freight preferences
What We Deliver:
  • Export documentation
  • Customs clearance coordination
  • Freight forwarding and tracking
  • Tool arrival notification
  • Setup support and startup assistance
  • Comprehensive tool documentation
  • Warranty and post-delivery support

Communication Cadence

You’re never left in the dark

Weekly Updates

Progress reports with
photos and status on every active project. No
surprises, no guessing.

Real-Time Issue Resolution

If a problem arises, we notify you immediately with solutions and options. Fast decision-making keeps projects on track.

Direct USA Contact

One dedicated USA-based engineer manages your project. Call or email anytime during business hours.

Quality Gates: We Prove It Before We Ship It

The biggest risk with offshore tooling is receiving a tool that doesn’t work. We eliminate that risk with proven sampling before shipment.

1

Tool Design Approval

No build starts until you’ve reviewed and approved the tool design drawings.

2

Dimensional Inspection

We verify critical dimensions on the tool before first shot.

3

TO, T1, T2 Sampling

Progressive sampling and qualification-parts are tested and shipped to you for approval.

4

Your Final Approval

Tool doesn’t ship until you’ve approved T2 production samples.