Our Services
End-to-end injection mold tooling services designed for small molding shops that need offshore cost savings without the offshore headaches.
Offshore Injection Mold Tooling (Asia)
High-quality injection molds manufactured in Asia with USA-based engineering oversight and project management.
• Full USA-based communication and project coordination
• Typical 20-30% cost savings vs USA tooling (up to 50%)
• Quality gates at every stage of the build
• Proven parts before tools ship to USA
Tool Design & DFM Analysis
Comprehensive Design for Manufacturing reviews to optimize your
parts for injection molding and reduce tooling costs.
• CAD review and feasibility analysis
• Gate location and cooling analysis
• Moldflow simulation recommendations
• Detailed tool design approval before build starts
Tool Build Management & Oversight
Active project management throughout the tool build to ensure quality, timeline, and budget compliance.
• Weekly status updates and progress photos
• On-site inspections during key milestones
• Quality control and dimensional verification
• Engineering change order management
Sampling & Qualification (TO/T1/T2)
Comprehensive sampling and testing programs to prove tool quality before shipment to USA.
• TO (First Shot): Initial part review and fit checks
• T1 (Engineering Sample): Dimensional verification and material testing
• T2 (Production Sample): Full qualification to your specs
• Parts shipped to you for approval before tool ships
Tool Transfer to USA
Complete logistics management for tool delivery to your facility or molding partner.
• Export documentation and customs clearance
• Freight forwarding coordination
• Tool setup support and startup assistance
• Post-delivery warranty support
Engineering Design for Injection Molded Parts
Full part design services for customers who need engineering support from concept to production.
• Concept development and industrial design
• CAD modeling and detailed part drawings
• Material selection and testing coordination
• Design optimization for moldability
Rapid Prototyping (3D Print / Soft Tooling)
Fast-turnaround prototyping options to validate your design before committing to production tooling.
• SLA, SLS, and MJF 3D printing
• CNC machining for functional prototypes
• Soft tooling for 10-1000 parts
• Bridge tooling for market testing
Prototype & High-Volume Production Tooling
From low-volume prototype tools to multi-cavity production molds for millions of parts.
• Prototype Tools: 1-2 cavity, 10K-100K shot life
• Production Tools: Multi-cavity, 500K+ shot life
• Family molds and multi-material overmolding
• Hot runner systems and automation integration
Industries We Serve
Automative
Aerospace
Industrial Equipment
Consumer Products
